Install exhaust system
CAUTION:
Component with heavyweight.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Version A:
Open the weld seam (1) with a conventional tool.
- Remove the current clamp (2).
- Replace the clamps to the left and right.
Parts: Clamps
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Check all the rubber mounts (1) of the exhaust system for damage.
- Replaced damaged rubber mounts.
Parts: Rubber mount
- Feed in and position the exhaust system with the help of 3 people.
- Replace nuts (1).
Parts: Nuts
- Tighten nuts (1).TIGHTENING TORQUES SPECIFICATION
Rear silencer on support Nut M8 Replace nut. tightening torque 19 Nm - Position the exhaust bracket (3).
- Position the ground strap (2).
- Tighten the screws (1).TIGHTENING TORQUES SPECIFICATION
Exhaust system to rear axle carrier M8x25 Replace screw. tightening torque 28 Nm - Position the holder of the exhaust system (2).
- Tighten down screw (1).TIGHTENING TORQUES SPECIFICATION
Exhaust system to rear axle carrier M8x25 Replace screw. tightening torque 28 Nm
- version A:
- Version B
Replace the seals (1).
Parts: Seals
- Version B:
Replace nuts (1).
Parts: Nuts
- Version B:
Replace nuts (1).
Parts: Nuts
- Version B:
Tighten nuts (1).
- Version B:
Tighten the union nuts (1).
TIGHTENING TORQUES SPECIFICATIONPressure line to exhaust system Coupling nut Tightening torque 20 Nm - Version B:
Tighten the union nuts (1).
TIGHTENING TORQUES SPECIFICATIONPressure line to exhaust system Coupling nut Tightening torque 20 Nm
- Version A:












