Replace spark plugs
WARNING:
Hot surfaces.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
Preliminary work
- Remove the acoustic COVER .
- Remove the top of engine sound insulation SERVICE OPENING .
- Remove IGNITION COILS .
Removing all spark plugs
WARNING:
Hot surfaces.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
WARNING:
Swirling dirt particles caused by compressed air.
Injury hazard!
Injury hazard!
- Collect dirt particles, e.g. when blowing out, use cloth to do so.
- Wear safety goggles.
NOTE:
TECHNICAL INFORMATION
Clean spark plug slot with compressed air.
The spark plug shaft must be cleaned using compressed air after having removed the ignition coils and before removing the spark plugs. After having removed the spark plugs, once again check the sealing surface for contamination and (if necessary) clean using a moist cloth or clean using compressed air.
Deposits that are not removed according to instructions may enter the combustion chamber and lead to uncontrolled combustion. Remaining deposits on the spark plug sealing surfaces may lead to leaks and the spark plugs may come loose during engine operation.
Spark plug threads must not be greased or oiled. Insufficiently tightened spark plugs may cause leaks and the sparks plugs may come loose during engine operation.
Clean spark plug slot with compressed air.
The spark plug shaft must be cleaned using compressed air after having removed the ignition coils and before removing the spark plugs. After having removed the spark plugs, once again check the sealing surface for contamination and (if necessary) clean using a moist cloth or clean using compressed air.
Deposits that are not removed according to instructions may enter the combustion chamber and lead to uncontrolled combustion. Remaining deposits on the spark plug sealing surfaces may lead to leaks and the spark plugs may come loose during engine operation.
Spark plug threads must not be greased or oiled. Insufficiently tightened spark plugs may cause leaks and the sparks plugs may come loose during engine operation.
- Unscrew spark plugs with special tool 0 495 560 (12 1 220) and an extension with joint.
- Flexible ratchet extensions must always be used. If rigid mounting tools are used, there is a risk of insulator breakages.
- Also do not use a variable plug connection with locking capability as this also poses a risk of insulator breakages.
- Unscrew spark plugs with special tool 0 495 560 (12 1 220) and an extension.
Installing all spark plugs
CAUTION:
Swirling dirt particles caused by compressed air.
Injury hazard!
Injury hazard!
- Collect dirt particles, e.g. when blowing out, use cloth to do so.
- Wear safety goggles.
NOTE:
TECHNICAL INFORMATION
Clean spark plug slot with compressed air.
The spark plug shaft must be cleaned using compressed air after having removed the ignition coils and before removing the spark plugs. After having removed the spark plugs, once again check the sealing surface for contamination and (if necessary) clean using a moist cloth or clean using compressed air.
Deposits that are not removed according to instructions may enter the combustion chamber and lead to uncontrolled combustion. Remaining deposits on the spark plug sealing surfaces may lead to leaks and the spark plugs may come loose during engine operation.
Spark plug threads must not be greased or oiled. Insufficiently tightened spark plugs may cause leaks and the sparks plugs may come loose during engine operation.
Clean spark plug slot with compressed air.
The spark plug shaft must be cleaned using compressed air after having removed the ignition coils and before removing the spark plugs. After having removed the spark plugs, once again check the sealing surface for contamination and (if necessary) clean using a moist cloth or clean using compressed air.
Deposits that are not removed according to instructions may enter the combustion chamber and lead to uncontrolled combustion. Remaining deposits on the spark plug sealing surfaces may lead to leaks and the spark plugs may come loose during engine operation.
Spark plug threads must not be greased or oiled. Insufficiently tightened spark plugs may cause leaks and the sparks plugs may come loose during engine operation.
- Insert spark plug (1) into the special tool 0 496 065 (12 1 230).
- Do not let spark plugs fall into the spark plug shaft. This can lead to a reduction of the electrode gap and so impair the smooth running of the engine, especially in idle mode.
- First screw in spark plug using special tool 0 496 065 (12 1 230) in the engine and tighten hand force.
- Flexible ratchet extensions must always be used. If rigid mounting tools are used, there is a risk of insulator breakages.
- Also do not use a variable plug connection with locking capability as this also poses a risk of insulator breakages.
- Tighten spark plug with torque wrench, special tool 0 495 560 (12 1 220) and extension with joint.
TIGHTENING TORQUES SPECIFICATION
| Spark plugs | ||
|---|---|---|
| M12x1.25 | Tightening torque | 23 Nm |
Follow-up work
- Install the IGNITION COILS .
- Install the top of engine sound insulation SERVICE OPENING
- Install acoustic COVER .