Replacing center silencer
WARNING:
Hot surfaces.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
CAUTION:
Component with heavy weight.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Shavings resulting from sawing or grinding components.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
Preliminary work
Exhaust system
- If the separation point is not marked by a punch mark in the pipe, determine the separation point by the length of the pipe on the new center silencer.
- Carry over separation point to faulty center silencer and mark.
- Protect the center silencer (1) from falling.
- Cut through exhaust pipes at marked point with a suitable tool.
- Loosen the screw (1) the right of the rear axle support.
- Loosen the screw (1) the left of the rear axle support.
- Lower and remove the center silencer with the help of a second person.
- Adjust the new center silencer (1) and use clamps to connect it to the front silencer and rear silencer.
- Check rubber mount for damage. Replaced damaged rubber mounts.
- Mount rubber mount on the new center silencer.
- Replace the screw (1).
- Tighten the screw (1) to the right of the rear axle support.TIGHTENING TORQUES SPECIFICATION
Exhaust system to rear axle carrier tightening torque M8x25
Replace screw.Tightening torque 28 Nm - Check rubber mount for damage. Replaced damaged rubber mounts.
- Mount rubber mount on the new center silencer.
- Replace the screw (1).
- Tighten the screw (1) to the left of the rear axle support.TIGHTENING TORQUES SPECIFICATION
Exhaust system to rear axle carrier M8x25
Replace screw.Tightening torque 28 Nm - Center the clamps (1) and tighten down.TIGHTENING TORQUES SPECIFICATION
Clamp with partial replacement of exhaust system Clamp Tightening torque 45 Nm - Center the clamps (1) and tighten down.
TIGHTENING TORQUES SPECIFICATION
| Clamp with partial replacement of exhaust system | ||
|---|---|---|
| Clamp | Tightening torque | 45 Nm |
Follow-up work





