Install heat management module
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Clean the sealing surfaces (1) on the crankcase with the special tool 0 495 102 (11 4 470).
- Replace the sealing rings (1).
Parts: Sealing rings
- Feed in the sealing rings (1) at the heat management module (2) and install.
- Correctly position the heat management module (2).
- Hand-tighten the bolts (1).
- Tighten the screws (1) on the heat management module (2).TIGHTENING TORQUES SPECIFICATION
Heat exchange module to crankcase M6 Tightening torque 9 Nm NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.- Route all cables without abrasions, do not trap and crush.
- Insert and position wiring harness section (4) for sensor system 1.
- Secure clamps (3).
- Connect connectors (1) to (2) and lock.
Make sure you can hear the connectors (1) and (2) engage.
- Guide in and position the coolant line (1).
- Lock the coolant line (1).
The coolant line (1) must audibly engage.
Follow-up work
- Refer to INSTALLING THE COMPLETE FULL-FLOW OIL FILTER .
- Refer to INSTALLING THE THERMOSTAT ON THE TRANSMISSION OIL LINES .
- Refer to TIGHTENING THE OIL FILTER CAP .
- Refer to TOPPING UP THE MOTOR OIL .
- Refer to INSTALLING INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT .
- Refer to INSTALLING CHARGE AIR LINE .
- Refer to INSTALLING RESONATOR .
- Refer to CONNECTING NEGATIVE BATTERY CABLE .
- Refer to FILLING AND VENT THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to FILLING AND VENT THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to INSTALLING ACOUSTIC COVER AT REAR
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE REAR THRUST FIELD .
- Refer to INSTALLING REAR UNDERBODY PROTECTION .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to TAKE HOOD OUT OF THE SERVICE POSITION .





