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Home >> BMW >> 2017 >> 530i >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Collision - Body Panel Repair (G30) (1 Of 3) >> 41 00 Body >> SAFETY AT WORK - (530i 2017-2022, 530i xDrive 2017-2022, 530e PHEV 2018-2022, 530e xDrive PHEV 2018-2022, 540i 2017-2022, 540i xDrive 2017-2022, M550i xDrive 2018-2022)

SAFETY AT WORK - (530i 2017-2022, 530i xDrive 2017-2022, 530e PHEV 2018-2022, 530e xDrive PHEV 2018-2022, 540i 2017-2022, 540i xDrive 2017-2022, M550i xDrive 2018-2022)

Note national regulations.

  1. 1.0 Compressed air: 
    • Air guns must not be pointed at individuals. "Blowing off" the body with compressed air may lead to serious injury.
    • The devices are not permitted to be cleaned with compressed air due to dust contamination.
  2. 2.0 Electrical systems/devices: 
    • Only perfectly functioning systems and devices may be used.
    • Repairs on electrical systems and devices must only be performed by certified electricians.
  3. 3.1 Working with aluminum dust: 
    • Wear a fine dust mask.
    • The following applies only to E52 and BMWi: Use explosion-proof exhaust extraction unit.
    • Note national regulations.
  4. 3.2 Removing sealant. 
    • Hydrochloric acid is created when PVC seal material is heated to temperatures in excess of 180°C.
    • Remove PVC sealant with a rotating wire brush only or heat material with a hot air blower to maximum 180°C and remove with a spatula.
    • For good ventilation or direct extraction.
  5. 3.3 Arc welding and brazing solder: 
    IMPORTANT: The extremely bright arc during welding may cause serious injury to the eyes if appropriate protective measures are not taken.
    • Use a welding screen suitable for the relevant welding method (MAG or metal inert gas).
    • Separation of workbays with protective curtains.
    • Use a welding-emissions extractor facility.
    • Wear protective clothing and gloves suitable for welding (not flammable).
    • A fire extinguisher must be located within reach of the welding area.
    • Do not carry out any welding work in the proximity of a fuel tank e.g. when it is installed.
    • Note national regulations.
  6. 3.4 Working with chemical products (adhesive, cleaning agents, fillers, etc.): 

    Heed the manufacturer's material safety data sheets.

    IMPORTANT: Handling chemical products may result in allergic skin and breathing reactions.
    • Do not eat, drink or smoke while working with these products.
    • Avoid direct contact with eyes and skin.
    • Wear safety goggles, hand protection and if necessary an apron.
    • For good ventilation or direct extraction.
    • Use a breathing apparatus with a suitable filter type when ventilation is insufficient.
    • Wear impermeable protective clothing.
    • Immediately change contaminated work clothes.
    • After finishing work, thoroughly clean your hands and apply protective skin cream.
    • Always keep an eyewash on hand, change the water regularly (once a month).
    • Store bonding products in a secure cabinet only.
    • Keep bonding products away from naked flames and other ignition sources.
    • Protect bonding products against strong heat sources and direct sunlight.
    • Note national regulations.

    First Aid: 

    If product comes in contact with eyes, immediately flush with running water for about 10-15 minutes. Seek the advice of loop specialist.

    In the event of skin contact and where applicable an allergic skin reaction, clean the affected areas immediately with soap and water and then apply silicone-free skin cream. If necessary, consult a doctor.

    If an adhesive product is swallowed, rinse mouth/parts of mouth thoroughly with running water. Drink 1-2 glasses of water. Do not induce vomiting. Consult a doctor.

    After inhaling adhesive vapors ensure ample supply of fresh air. Stay calm. Keep air passages open. Consult a doctor.

  7. 3.5 Working with Carbon Fiber Reinforced Plastic dust: 
    • Do not eat, drink or smoke while working with these products.

      After finishing work, thoroughly clean your hands. Use protective hand cream.

    • Fire, smoking and naked flames are forbidden.
    • Wear work clothes, safety shoes, safety goggles and hand protection.
    • Only carry out grinding and cutting work with explosion-proof extraction (BMWi only).
    • Wear ear protectors.
    • Wear a dust mask (minimum protection class FFP2).
    • Avoid Carbon Fiber Reinforced Plastic dust contact with skin, eyes and clothing.
    • Regularly clean the working area with a vacuum cleaner and wipe the surfaces with a damp cloth.
    • Separate workbay by means of mobile partition walls or protective curtains.