Install Tail Panel Outer Section

Further information is available.

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
  CONSUMABLE - CLEANING AGENT DESCRIPTION
  
  

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
  CONSUMABLE - CLEANING AGENT DESCRIPTION
  
  

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K5 to bonding surfaces.
  ADHESIVE DESCRIPTION
  
  

  Body adhesive K5

  195 ml

  83195A59935

• Install the new part and rivet in areas (1) to (5) with blind rivets N3.
  CONSUMABLE - BLIND RIVET DESCRIPTION
  
  

  Blind rivet N3  Ø 4 mm; clamping area 1-3 mm

  83190301421

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the tail cowling in the areas (1) and (2) with punch rivets N4.

  Area	Number
  1	total of 12
  2	total of 9

  CONSUMABLE - PUNCH RIVET DESCRIPTION
  
  

  Punch rivet N4  Ø 3 mm; 4 mm long

  83192457307

  Courtesy of BMW OF NORTH AMERICA, INC.

  Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.
• Seal the EMC screw with the sealant.
  CONSUMABLE - SEALANT DESCRIPTION
  
  

  Sealant D1 (seam sealing)

  310ml

  83422409985

  NOTE: TECHNICAL INFORMATION 
  Avoid contact of the escaped adhesive with the support for the bumper cover. Do not use any cleaning agents containing solvents.
• Press in the tail cowling in area (1) and remove the emerging adhesive.
• Attach the support for bumper cover.
• After the adhesive has hardened, install 3 EMC screws in the areas (2) shown.
  CONSUMABLE - SCREW DESCRIPTION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work 

• Refer to ACTIVATE HIGH-VOLTAGE SYSTEM .
• Refer to INSTALL FLAP IN RIGHT LUGGAGE COMPARTMENT TRIM PANEL .