Install New Parts

Install new parts, left side rail

Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R2)

Cleaning agent R2 500 ml 83190417324
Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R1)

Cleaning agent R1 100 ml, Bottle 83192211217
Apply adhesive K1 to the bonding surfaces.
ADHESIVE DESCRIPTION

Body adhesive K1 195 ml 83190413015
Install and secure the new parts with an alignment bracket or a universal fixture.

Rivet the new parts in the areas (1) with blind rivets N1.

CONSUMABLE - BLIND RIVET DESCRIPTION

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

In area (2), use 1 x blind rivet N9.

Consumable

Courtesy of BMW OF NORTH AMERICA, INC.

Blind rivet N9	83197239634
ø 6.5 mm; clamping area 8.8-10.8 mm

Rivet the new parts in the area (1) with blind rivets N1.

CONSUMABLE - BLIND RIVET DESCRIPTION

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

Courtesy of BMW OF NORTH AMERICA, INC.

Rivet the new parts in the area (1) with blind rivets N1.

CONSUMABLE - BLIND RIVET DESCRIPTION

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

Courtesy of BMW OF NORTH AMERICA, INC.

Weld new part in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.
Weld new part in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the left luggage compartment floor
Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R2)

Cleaning agent R2 500 ml 83190417324
Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R1)

Cleaning agent R1 100 ml, Bottle 83192211217
Apply adhesive K5 to the bonding surfaces.
ADHESIVE DESCRIPTION

Body adhesive K5 50 ml 83192158654

Install the new part and rivet it in the area (1) with blind rivets N1.

CONSUMABLE - BLIND RIVET DESCRIPTION

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

In the area (2), use a bind rivet N2.

Consumable

Courtesy of BMW OF NORTH AMERICA, INC.

Blind rivet N2	83190301419
ø 6.5 mm; clamping area 4.8-6.8 mm

Weld the new part in the area (3).
MAG weld the new part in the area (1). The weld seam has a length of 10 mm.
Avoid excessive application of heat to adhesive area (2).

Courtesy of BMW OF NORTH AMERICA, INC.

Rivet the new part in area (2) with blind rivets N2.

CONSUMABLE - BLIND RIVET DESCRIPTION

Blind rivet N2	83190301419
ø 6.5 mm; clamping area 4.8-6.8 mm

Weld the new part in the area (1).
Avoid excessive application of heat to adhesive area (2).

Courtesy of BMW OF NORTH AMERICA, INC.

Install new part, middle luggage compartment floor
Pre-clean the bonding surfaces (1) on the new part and on the vehicle with cleaning agent R2.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R2)

Cleaning agent R2 500 ml 83190417324
(1) Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
Consumable

Courtesy of BMW OF NORTH AMERICA, INC.

Cleaning agent R1 100 ml, Bottle 83192211217
Apply adhesive K1 on the bonding surfaces (1) on the new part and body.
ADHESIVE DESCRIPTION

Body adhesive K1 195 ml 83190413015
Pre-clean the bonding surfaces (1) on the new part and on the vehicle with cleaning agent R2.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R2)

Cleaning agent R2 500 ml 83190417324
(1) Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R1)

Cleaning agent R1 100 ml, Bottle 83192211217

Courtesy of BMW OF NORTH AMERICA, INC.
Apply adhesive K1 on the bonding surfaces (1) on the new part and body.
ADHESIVE DESCRIPTION (R2)

Body adhesive K1 195 ml 83190413015

NOTE: Perform the steps on the left and right side.
Pre-clean the bonding surfaces (1) on the new part and on the vehicle with cleaning agent R2.
Consumable

Courtesy of BMW OF NORTH AMERICA, INC.

Cleaning agent R2 500 ml 83190417324
(1) Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE - CLEANING AGENT DESCRIPTION (R1)

Cleaning agent R1 100 ml, Bottle 83192211217
Apply adhesive K1 on the bonding surfaces (1) on the new part and body.
ADHESIVE DESCRIPTION

Body adhesive K1 195 ml 83190413015

NOTE: TECHNICAL INFORMATION
When installing the new part, make sure that all bonding surfaces have sufficient adhesive.
Install new parts.

In area (1), rivet the new part with blind rivets N1 (2).

Consumable

Courtesy of BMW OF NORTH AMERICA, INC.

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

Rivet new part in area (1) with blind rivets N1 (2) and blind rivet N2 (3).

CONSUMABLE - BLIND RIVET DESCRIPTION (N1)

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

CONSUMABLE - BLIND RIVET DESCRIPTION (N2)

Blind rivet N2	83190301419
ø 6.5 mm; clamping area 4.8-6.8 mm

Courtesy of BMW OF NORTH AMERICA, INC.

Weld the new part in the area (4).
NOTE: Perform the steps on the left and right side.

Rivet new part in area (1) with blind rivet N1 (2) and blind rivet N2 (3).

Courtesy of BMW OF NORTH AMERICA, INC.

CONSUMABLE - BLIND RIVET DESCRIPTION (N1)

Blind rivet N1	83190301414
ø 6.5 mm; clamping area 2.8-4.8 mm

CONSUMABLE - BLIND RIVET DESCRIPTION (N2)

Blind rivet N2	83190301419
ø 6.5 mm; clamping area 4.8-6.8 mm

Weld the new part in the area (4).
Weld the new parts in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.
Weld the new parts in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.
Weld the new parts in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.
Weld the new parts in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.
Weld the new parts in the area (1).

Courtesy of BMW OF NORTH AMERICA, INC.