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Vehicle Does Not Start Battery Totally Discharged (SI B61 04 19)

Publication date: 2020-07-21
Reference number: SI B61 04 19

VEHICLE DOES NOT START BATTERY TOTALLY DISCHARGED

VEHICLE DOES NOT START BATTERY TOTALLY DISCHARGED

SERVICE CAMPAIGN BULLETIN

Reference Number(s): SI B61 04 19, Date of Issue:  July 21, 2020
BMW: See The Chart Below

SERVICE INFORMATION

This Service Information Bulletin (Revision 3) replaces SI B61 04 19 dated June 2020. 

What's New  (Specific text highlighted):

MODEL

G00580175

SITUATION

The customer's vehicle does not start due to a totally discharged battery.

The following Check Control Messages can also be displayed:

Either one or both of the following faults code will also be stored:

CAUSE

Software error in the Head Unit High:

CORRECTION

Program the vehicle

PROCEDURE

  1. In case of a customer complaint, run diagnosis with ISTA and work through the corresponding test module if necessary.
    IMPORTANT: Carry out the test module and check function of DVD drive with a suitable medium.
    Carry out a parts replacement only after the vehicle software has been updated and the test plan indicates a component replacement is necessary.
  2. Are fault codes B7F856 - DVD drive hardware failure and 80402F - Battery totally discharge both stored?

    No:  Perform standard troubleshooting along with Energy Diagnosis to determine the cause of the discharged battery.

    Yes:  Proceed to the next step.

  3. Program the vehicle using ISTA:

    Gasoline engines  - program with ISTA 4.16.1x (I-Level 19-03-5xx) or a more recent version.

    Diesel engines  - program with ISTA 4.18.1x (I-level 19-07-51x) available July 2019. 

    Note that ISTA will automatically reprogram and code all programmable control modules that do not have the latest software.

    Always connect a BMW-approved battery charger/power supply (SI B04 23 10 ).

    For information on programming and coding with ISTA, refer to CenterNet/TIS/Technical Documentation/Diagnostics and Programming/Programming Documentation

WARRANTY INFORMATION

Covered, now for gasoline engine vehicles and for the diesel engine vehicles when BMW software solution becomes available, under the terms of the BMW New Vehicle Limited Warranty for Passenger Cars and Light Trucks.

Defect Code: 6512580200 Head Unit High HU-H software error/internal device fault
Labor Operation:  Labor Allowance:  Description: 
00 00 006 Refer to AIR Performing vehicle test (with vehicle diagnosis system - checking faults) (Main work)
Or:    
00 00 556 Refer to AIR Performing vehicle test (with vehicle diagnosis system - checking faults) (Plus work)
And:    
61 21 528 Refer to AIR Connect an approved battery charger/power supply (indicated in AIR as Charging battery)

And, additionally for the:

e-Vehicles

Labor Operation: Labor Allowance: Description:
61 25 910 Refer to AIR Recharging high-voltage battery unit (to high voltage charging socket)

And, as necessary:

Labor Operation: Labor Allowance: Description:
65 50 050 Work time (WT) Checking function of central information display (test module, troubleshooting/after vehicle diagnosis)
And, if necessary: 61 20 502 Work time (WT) Performing vehicle battery energy diagnosis (after vehicle diagnosis

And, if necessary:

Labor Operation: Labor Allowance: Description:
65 50 558 Refer to AIR Replacing Central Information Display (after vehicle diagnosis)

And/or:

Labor Operation: Labor Allowance: Description:
61 00 730 Refer to AIR Programming/encoding control unit(s)

If you are using a Main labor code for another repair, use the Plus code labor operation 00 00 556 instead of 00 00 006.

Refer to AIR for the corresponding flat rate unit (FRU) allowances.

Work time labor operation code 65 50 050 is not considered a Main labor operation; however, it does require an individual punch time and an explanation on the repair order and in the claim comments section.

And, as applicable:

Consequential Repair

When additional work and/or parts, which directly relate to and are required to properly perform the repair described in this Service Information bulletin, claim these items under the defect code listed above together with the corresponding labor operations if applicable (including any additional diagnosis) that are listed in AIR.

Please explain the reason for this consequential repair work (the why and what) on the repair order and in the claim comments section.

Programming and Encoding - Vehicle Control Units

During the same workshop visit, if a vehicle also requires another Technical Campaign or repair that also includes programming and encoding the control units, the programming procedure may only be invoiced one time.

  1. The programming procedure automatically reprograms and encodes all vehicle control modules which do not have the latest software i-level. If one or more control module failures occur during this programming procedure:
    • Please claim this consequential control module-related repair work under the defect code listed in this bulletin with the applicable AIR labor operations.

    Please explain this additional work (The why and what) on the repair order and in the claim comments section.

  2. For control module failures that occurred prior to performing this programming procedure:
    • When covered under an applicable limited warranty, claim this control module-related repair work using the applicable defect code and labor operations (including diagnosis) in AIR.

QUESTIONS REGARDING THIS BULLETIN

Technical inquiries Submit feedback at the top of this bulletin
Warranty inquiries Submit an IDS ticket to the Warranty Department
Parts inquiries Submit an IDS ticket to the Parts Department