Install Rear Quarter Panel On Right

Further information is available .

Preclean all bonding surfaces with solvent cleaner R2.
CONSUMABLE - CLEANING AGENT DESCRIPTION

Cleaning agent R2 500 ml 83190417324
Clean all bonding surfaces with solvent cleaner R1.
CONSUMABLE - CLEANING AGENT DESCRIPTION

Cleaning agent R1 100 ml, Bottle 83192211217
Apply adhesive K5 to the reinforcement plates.
ADHESIVE DESCRIPTION

Body adhesive K5 50 ml 83192158654

ADHESIVE DESCRIPTION

Body Adhesive K5 195 ml 83195A59935
Install reinforcement plates.

Apply sealant D1 to cavity sealing.
CONSUMABLE - SEALANT DESCRIPTION

Sealant D1 (seam sealing) 310 ml 83422409985
Apply adhesive K5 to the bonding surfaces on the vehicle.
ADHESIVE DESCRIPTION

Body adhesive K5 50 ml 83192158654

ADHESIVE DESCRIPTION

Body Adhesive K5 195 ml 83195A59935
Apply additional adhesive K5 in area (1) of the lock striker reinforcement.

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Apply adhesive K5 to new part in the area of the wheel arch (2).
Apply adhesive (1) on the inside of the side panel at a distance (A).
Dimension (A) = approx. 5 mm

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Install the side wall with the help from another person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
Align the side wall in the areas of the separating cuts and secure it with locking pliers.
Tighten the nuts on the reinforcement plate.
CONSUMABLE - PLASTIC NUT DESCRIPTION

Plastic nut Ø18 mm 51161943122

CONSUMABLE - PLASTIC NUT DESCRIPTION

Plastic nut Ø22 mm 07147169847
Rivet the side panel completely according to the new part preparation process with blind rivets N3.
CONSUMABLE - BLIND RIVET DESCRIPTION

Blind rivet N3
Ø 4 mm; clamping area 1-3 mm 83190301421

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Rivet the side panel in the areas (1) to (3) with punch rivets N4.

CONSUMABLE - PUNCH RIVET DESCRIPTION

Punch rivet N4
Ø 3 mm; 4 mm long

83192457307

In the area (4) of the lock striker reinforcement, fix the side panel using locking pliers until the adhesive has hardened.

Rivet the side panel in the areas (1) and (2) with punch rivets N4.

Area	Number
1	1
2	6

CONSUMABLE - PUNCH RIVET DESCRIPTION

Punch rivet N4
Ø 3 mm; 4 mm long

83192457307

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Rivet the side panel in the areas (1) and (2) with punch rivets N4 and N5.

Area	Number	Blind rivet
1	5	N4
2	3	N5

CONSUMABLE - PUNCH RIVET DESCRIPTION

Punch rivet N4
Ø 3 mm; 4 mm long

83192457307

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CONSUMABLE - PUNCH RIVET DESCRIPTION

Punch rivet N5
Ø 5 mm; 5 mm long

83192158079

Also apply K5 adhesive (2) to the outer wheel arch section (3).
1. Rear quarter panel.
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Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm
1. Adhesive.
2. Rear quarter panel.
Seal the new part with sealant D1 in the same way as for standard production.
Seal with sealant D1 in the area (3) according to the standard.

Consumable

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Sealant D1 (seam sealing) 310 ml 83422409985

Install EMC screw
Drill a 4.2 mm diameter hole after the adhesive has fully cured.
Screw in the EMC screw.
Seal the EMC screw with sealing compound.
CONSUMABLE - SEALANT DESCRIPTION

Sealant D1 (seam sealing) 310 ml 83422409985
After the adhesive has hardened, install 3 EMC screws in the areas (1).
Install 1 additional EMC screw in the area of the door sill.
CONSUMABLE - SCREW DESCRIPTION

screw
EMC screw, SF Plus, M5x15 83190301639

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