Install Rear Quarter Panel On Right

Further information is available.

• Preclean all bonding surfaces with solvent cleaner R2.
  CONSUMABLE - CLEANING AGENT DESCRIPTION
  
  

  Cleaning agent R2

  500 ml

  83190417324

• Clean all bonding surfaces with solvent cleaner R1.
  CONSUMABLE - CLEANING AGENT DESCRIPTION
  
  

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K5 to the reinforcement plates.
  ADHESIVE DESCRIPTION
  
  

  Body adhesive K5

  50 ml

  83192158654

  ADHESIVE DESCRIPTION
  
  

  Body adhesive K5

  195 ml

  83195A59935

• Install reinforcement plates.
  NOTE: TECHNICAL INFORMATION 
  For additional information see: INSTALLING CAVITY SEALING (EXPANDED) - (530I 2017-2022, 530I XDRIVE 2017-2022, 530E PHEV 2018-2022, 530E XDRIVE PHEV 2018-2022, 540I 2017-2022, 540I XDRIVE 2017-2022, M550I XDRIVE 2018-2022) .
• Apply sealant D1 to cavity sealing.
  CONSUMABLE - SEALANT DESCRIPTION
  
  

  Sealant D1 (seam sealing)

  310 ml

  83422409985

• Apply adhesive K5 to the bonding surfaces on the vehicle.
  ADHESIVE DESCRIPTION
  
  

  Body adhesive K5

  50 ml

  83192158654

  ADHESIVE DESCRIPTION
  
  

  Body adhesive K5

  195 ml

  83195A59935

• Apply additional adhesive K5 in area (1) of the lock striker reinforcement.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Apply adhesive K5 to new part in the area of the wheel arch (2).
• Apply adhesive (1) on the inside of the side panel at a distance (A).

  Dimension (A) = approx. 5 mm

  Courtesy of BMW OF NORTH AMERICA, INC.

• Install the side wall with the help from another person.
• During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
• Align the side wall in the areas of the separating cuts and secure it with locking pliers.
• Tighten the nuts on the reinforcement plate.

  Courtesy of BMW OF NORTH AMERICA, INC.

  CONSUMABLE - PLASTIC NUT DESCRIPTION
  
  

  Plastic nut

  018 mm

  51161943122

  CONSUMABLE - PLASTIC NUT DESCRIPTION
  
  

  Plastic nut

  022 mm

  07147169847

• Rivet the side panel completely according to the new part preparation process with blind rivets N3.
  CONSUMABLE - BLIND RIVET DESCRIPTION
  
  

  Blind rivet N3  Ø 4 mm; clamping area 1-3 mm

  83190301421

• Rivet the side panel in the areas (1) to (3) with punch rivets N4.

  Area	Number
  1	13
  2	5
  3	3

  CONSUMABLE - BLIND RIVET DESCRIPTION
  
  

  Punch rivet N4  Ø 3 mm; 4 mm long

  83192457307

• In the area (4) of the lock striker reinforcement, fix the side panel using locking pliers until the adhesive has hardened.
• Rivet the side panel in the areas (1) and (2) with punch rivets N4.

  Area	Number
  1	1
  2	6

  CONSUMABLE - BLIND RIVET DESCRIPTION
  
  

  Punch rivet N4  Ø 3 mm; 4 mm long

  83192457307

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the side panel in the areas (1) and (2) with punch rivets N4 and N5.

  Area	Number	Blind rivet
  1	5	N4
  2	3	N5

  CONSUMABLE - BLIND RIVET DESCRIPTION
  
  

  Punch rivet N4  Ø 3 mm; 4 mm long

  83192457307

  Courtesy of BMW OF NORTH AMERICA, INC.

  CONSUMABLE - BLIND RIVET DESCRIPTION
  
  

  Punch rivet N5  Ø 5 mm; 5 mm long

  83192158079

• Also apply K5 adhesive (2) to the outer wheel arch section (3).
• (1) = rear quarter panel.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
• Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
• Fill crimping edge fully with adhesive. Dimension (a) = 5 mm
• (1) = adhesive.
• (2) = rear quarter panel.
• Seal the new part with sealant D1 in the same way as for standard production.

  Seal with sealant D1 in the area (3) according to the standard.

  CONSUMABLE - SEALANT DESCRIPTION
  
  

  Sealant D1 (seam sealing)

  310 ml

  83422409985

  Courtesy of BMW OF NORTH AMERICA, INC.

  Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.
• Seal the EMC screw with the sealant.
  CONSUMABLE - SEALANT DESCRIPTION
  
  

  Sealant D1 (seam sealing)

  310ml

  83422409985

• After the adhesive has hardened, install 3 EMC screws in the areas (1).
• Install 1 additional EMC screw in the area of the door sill.
  CONSUMABLE - SCREW DESCRIPTION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work 

• Refer to ACTIVATE HIGH-VOLTAGE SYSTEM .
• Refer to INSTALL FLAP IN RIGHT LUGGAGE COMPARTMENT TRIM PANEL .