Insert Engine Mount

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
  CONSUMABLE - CLEANING AGENT DESCRIPTION (R2)
  
  

  Cleaning Agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
  CONSUMABLE - CLEANING AGENT DESCRIPTION (R1)
  
  

  Cleaning Agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K1 to the bonding surfaces.
  ADHESIVE DESCRIPTION
  
  

  Body Adhesive K1

  195 ml

  83190413015

• Install the new parts with an alignment bracket or a universal mount.
• Rivet the new parts in the areas (1), (2) and (4) with the blind rivets N1.
  CONSUMABLE - BLIND RIVET DESCRIPTION (N1)
  
  

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• In the area (3), use a bind rivet N2.
  CONSUMABLE - BLIND RIVET DESCRIPTION (N2)
  
  

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

• Weld reinforcement (1) in the area (2).
• In the (3), MAG weld analogue to the series.

  Courtesy of BMW OF NORTH AMERICA, INC.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1) in the area (2).

  Avoid excessive application of heat in this process.

  The cowling cross-member (3) is filled with hardly inflammable cavity foam.

• In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new part in the areas (1) with the blind rivets N1.
  CONSUMABLE - BLIND RIVET DESCRIPTION (N1)
  
  

  Blind Rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new part in the areas (1) and (2) with the blind rivets N2.
  CONSUMABLE - BLIND RIVET DESCRIPTION (N2)
  
  

  Blind Rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new parts in the areas (1) with the blind rivets N1.
  CONSUMABLE - BLIND RIVET DESCRIPTION (N1)
  
  

  Blind Rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

  Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.
• Seal the EMC screw with the sealant.
  CONSUMABLE - SEALANT DESCRIPTION
  
  

  Sealant D1 (Seam Sealing)

  310ml

  83422409985

• After the adhesive has hardened (1) install 3 EMC screws in the areas.
  CONSUMABLE - SCREW DESCRIPTION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work 

• Refer to ACTIVATE HIGH-VOLTAGE SYSTEM .
• Refer to INSTALL FLAP IN RIGHT LUGGAGE COMPARTMENT TRIM PANEL .