Prepare New Part
Further information is available .
NOTE:
TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: BMW/MINI BONDING INSTRUCTIONS (530i 2017-2022, 530i xDrive 2017-2022, 530e PHEV 2018-2022, 530e xDrive PHEV 2018-2022, 540i 2017-2022, 540i xDrive 2017-2022, M550i xDrive 2018-2022) .
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground.
For more information see: BMW/MINI BONDING INSTRUCTIONS (530i 2017-2022, 530i xDrive 2017-2022, 530e PHEV 2018-2022, 530e xDrive PHEV 2018-2022, 540i 2017-2022, 540i xDrive 2017-2022, M550i xDrive 2018-2022) .
Replace coarse thread bolts and threaded welding bolts, steel surface
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Refer to the number and position of the component to be replaced or the attachments.
- Renew coarse threaded bolt (1) and threaded welding bolt (2).
Parts: Coarse threaded bolts (1), threaded welding bolts (2)
- Weld the coarse threaded bolt (1) and threaded welding bolt (2) onto the new part.
- Adjust the luggage compartment floor and secure.
- Prepare the joints in areas (1) and (2) using the bond-and-rivet method.
- In areas (1) and (2), transfer holes arising due to removal to new part. Drill out holes to 0 6.8 mm.
- Prepare area (3) for joining by welding.
- Replace welded connection (1) with a MAG weld seam (2). In area (2), prepare a MAG weld seam with length 10 mm. Ensure sufficient distance to the bonded rivet connection (3).
- Prepare the new part in area (1) for joining by welding.NOTE: TECHNICAL INFORMATION
For additional information see: SPOT-WELD BONDING STEEL COMPONENTS - (530i 2017-2022, 530i xDrive 2017-2022, 530e PHEV 2018-2022, 530e xDrive PHEV 2018-2022, 540i 2017-2022, 540i xDrive 2017-2022, M550i xDrive 2018-2022) .NOTE: To provide a better overview: Shown without side panel. - Prepare area (1) for joining by welding. Make sure that the distance to the adhesive area (2) is thereby sufficient. Observe the procedures for the replacement of spot-welded adhesive joints of the series.
- Prepare area (2) for joining using the rivet-and-bonding method.
- Apply the existing holes in the side member onto the new part in area (2). Drill holes with 0 6.8 mm.
- Remove new component. Deburr bores.
