Installing the intake plenum
- Replace gaskets (1).
Parts: Seals
NOTE: Additional coolant can leakage. Make sure that no coolant enters the intake port of the cylinder head. - Position the intake plenum.
- Tighten screws in the order (1) to (7).
Tightening torques
| Intake plenum to cylinder head | ||
| Observe tightening sequence. | Joining torque | 5 Nm |
| Tightening torque | 10 Nm | |
- Tighten down screws (8).
Tightening torques
| Intake plenum to rear/front support | ||
| BM6 x 25 | Tightening torque | 10 Nm |
NOTE:
Make sure that the connections are locked correctly. The locks must engage audibly.
- Lock the closure (2) and connect the coolant return line.
- Lock the closure (1) and connect the coolant feed line.
- Clip the wiring harness into the clamp (3).
- Clip in wiring harness in marked areas.
- Connect the connector (1) to the boost pressure sensor.NOTE: Make sure that the connections are locked correctly. The locks must engage audibly.
- Lock closure (2) and connect to the coolant pipe.
- Attach the tank vent line (1) in the signaled area.
- Clip in cable (6) in marked areas.
- Position the engine wiring harness and tighten with the screws (5).TIGHTENING TORQUES SPECIFICATION
Wiring harness to intake plenum Tightening torque 5 Nm - Position tank vent line (4).
- Tighten the screw (3) and clip in the tank vent line (4) in the marked area.
Tightening torques
Tank vent line to intake plenum TS5 x 16 Tightening torque 5 Nm - Connect the engine ventilation line (2) to the intake plenum.
- Clip in the tank vent line (1) in the marked area.
Follow-up work
- Refer to CONNECTING THE COOLANT LINES FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to FASTENING CHARGE AIR LINE TO THE THROTTLE BODY .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to CONNECTING NEGATIVE BATTERY CABLE .
- Refer to VENTING THE LOW-TEMPERATURE COOLING SYSTEM .





