Gear Set, Disassembling And Assembling: Notes

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Special tools and workshop equipment required 

• Bearing Installer - Differential Bearing :40-21 
• Press Piece - Trailing Arm :2010 
• Inductive Heater :VAS 6414 
• Press Plate :VW402 
• Press Piece - Multiple Use :VW412 
• Press Piece - Multiple Use :VW519 

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Special tools and workshop equipment required 

• Thrust Piece :T10431/1 
• Gearbox Assembly Tool :T40213A 
• Socket - Xzn 18mm :T10162A 
• Press Piece - Multiple Use :30-11 
• Press Piece - 31.5mm :VW418A 
• Hydraulic Press :VAS 6178 

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Special tools and workshop equipment required 

• Press Piece - Multiple Use :VW426 
• Bearing Installer - Multiple Use :32-111 
• Press Piece - Rod :VW407 
• Bearing Installer - Bearing Press Plate :T10084A 
• Press Plate :VW401 
• Press Piece - Multiple Use :40-105 

Special tools and workshop equipment required 

• Valve Guide/Clutch Release Push Rod Seal Drift :10-206 

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• Press Piece - Rod :VW408A 
  Fig 1: Press Piece - Rod

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• Exhaust Pipe Wedge Set :3140A 

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• Hot Air Blower :V.A.G 1416  or Wiring Harness Repair Set - Hot Air Blower :VAS1978/14A 
  Fig 2: Hot Air Blower VAG1416

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• Two-Arm Puller :VAS 251 001 

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• Thrust Piece :T10205/13  from the Bearing Installer - Wheel Hub/Bearing Kit :T10205A 
  Fig 3: Identifying Bearing Installer - Wheel Hub/Bearing Kit T10205A

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• Extracting Tool :T40413 

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Disassembling

• Gear set removed. Refer to TRANSMISSION, DISASSEMBLING AND ASSEMBLING .
• Oil pan removed -Item  5-.