Engine And Transmission, Separating, With Dual-Clutch Transmission

Special tools and workshop equipment required

Ring Wrench 7-Piece Set: 3337

Fig 1: Identifying Ring Wrench 7-Piece Set 3337
Courtesy of AUDI OF AMERICA, LLC
Scissor Lift Table - Audi Set: VAS6131/10

Fig 2: Identifying Scissor Lift Table - Audi Set VAS 6131/10
Courtesy of AUDI OF AMERICA, LLC
Scissor Lift Table - A8 Set - Adapter: VAS6131/11-2 from the Scissor Lift Table - A8 Set: VAS6131/11 , not illustrated
Articulated Joint Support : VAS6131/13-7 from the Scissor Lift Table - Q7 Set: VAS6131/13

Fig 3: Identifying Scissor Lift Table - Q7 Set VAS 6131/13
Courtesy of AUDI OF AMERICA, LLC
Hose Clip Pliers: VAS6362

Fig 4: Hose Clip Pliers
Courtesy of AUDI OF AMERICA, LLC
Engine Support: T10533

Fig 5: Engine Support : T10533
Courtesy of AUDI OF AMERICA, LLC
Wrench - 21mm: T40263

Fig 6: Identifying Wrench - 21mm
Courtesy of AUDI OF AMERICA, LLC
Adapter: T40314

Fig 7: Adapter T40314
Courtesy of AUDI OF AMERICA, LLC
M12 nut, quantity: 2

Procedure

Engine/transmission assembly removed and placed on the Scissor Lift Table: VAS6131B .

Version with Catalytic Converters and Particulate Filter:

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

Risk of injury due to flying soot particles.

Irritation and injury to skin and eyes possible.

- Wear protective eyewear.

- Wear safety gloves.

-- Remove the bolt -arrow- from the catalytic converter bracket.

-- Loosen the screw-type clamp -arrow- and remove the catalytic converter.

Courtesy of AUDI OF AMERICA, LLC

Continuation for All Vehicles:

Courtesy of AUDI OF AMERICA, LLC

-- Place a cloth underneath to catch leaking coolant.

-- Loosen the hose clamp -arrow- and remove the coolant hose.

-- Remove the lower cover -1- from the transmission in direction of -arrow-.

Courtesy of AUDI OF AMERICA, LLC

-- To do so, use the Wrench - 21mm: T40263 , Adapter: T40314 and 24 mm socket to counterhold the crankshaft at the vibration damper.

Fig 8: Using T40263 & T40314

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

Risk of damaging the engine by the timing mechanism skipping.

- Only let the engine turn in the direction of engine rotation.

-- Remove the three bolts -arrow- on the drive plate -1-. Turn the crankshaft an additional 120° in the direction of engine rotation.

Courtesy of AUDI OF AMERICA, LLC

-- Set up the Scissor Lift Table: VAS6131B as follows:

Fig 9: Scissor Lift Chart

Courtesy of AUDI OF AMERICA, LLC

The remaining mounting elements remain unchanged.

Table Coordinates	Components from the Scissor Lift Table - Audi Set: VAS6131/10 , Scissor Lift Table - A8 Set - Adapter: VAS6131/11-2 , Scissor Lift Table - Q7 Set - Articulated Joint Support: VAS6131/13-7 and the Engine Support: T10533/5
D4	Scissor Lift Table - Q7 Set - Articulated Joint Support: VAS6131/13-7 with Engine Support : T10533/5
C10	/10-1	/10-4	/10-5	/11-2
F10	/10-1	/10-4	/10-5	/10-6

-- Tighten the Scissor Lift Table - Q7 Set - Articulated Joint Support: VAS6131/13-7 using two 12M nuts -arrow- and with the Engine Support: T10533/5 on the right side of the engine as shown.

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the engine support to the Scissor Lift Table: VAS6131B to 20 Nm.

-- Place the mounting element from the Scissor Lift Table - Audi Set: VAS6131/10 and Scissor Lift Table - A6 Set - Adapter: VAS6131/11-2 on the left of the transmission as shown.

Courtesy of AUDI OF AMERICA, LLC

-- Place the mounting element from the Scissor Lift Table - Audi Set: VAS6131/10 as shown on the right side of the transmission.

Courtesy of AUDI OF AMERICA, LLC

-- Turn the left and right spindles upward until all the mounting pins come into contact with the mounting points.

-- Tighten the mounting element base plates to 20 Nm on the Scissor Lift Table: VAS6131B .

-- Remove the bolts -1 through 9- that connect the engine to the transmission.

Fig 10: Transmission Mounting Bolts and Alignment Sleeves (4-Cylinder TDI Engine)

Courtesy of AUDI OF AMERICA, LLC

-- Loosen the clamping screws on sides of the Scissor Lift Table: VAS6131B and pull the rear table top with the transmission slightly toward the rear in direction of -arrow-.

Courtesy of AUDI OF AMERICA, LLC