Fuel Injectors, Removing And Installing: Installing

• Use the complete repair kit when installing.
• Replace the support ring after removing.
• Replace the combustion chamber seal before reinstalling the fuel injector.

-- Clean the hole in the cylinder head with the : T10133/4  -A-.

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-- When installing a fuel injector, use a clean towel to clean combustion residue from the groove for the combustion chamber seal and the fuel injector shaft.

Install the Combustion Chamber Seal, Fuel Injector, Bosch 

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-- Slide the : T40433/5  on the fuel injector -1-.

• Pay attention to the direction of the arrow.

-- Put the : T40433/3  together with the new combustion chamber seal -2- on the fuel injector.

-- Slide on the combustion chamber seal together with the : T40433/4  all the way into the seal groove.

-- Remove the : T40433/3  and the : T40433/4  from the fuel injector.

When pushing the combustion chamber seal onto the fuel injector, the seal spreads open. After pushing it on, it must be tightened again, as described in the following.

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-- Slowly remove the Fuel Injector : T40433/5  with a gentle rotational movement (approximately 180°) from the fuel injector -1-.

Install the Combustion Chamber Seal, Fuel Injector, Continental

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-- Put the : T40433/3  together with the new combustion chamber seal -2- on the fuel injector -1-.

-- Slide on the combustion chamber seal together with the : T40433/4  all the way into the first seal groove.

-- Remove the : T40433/3  and the : T40433/4  from the fuel injector.

When pushing the combustion chamber seal onto the fuel injector, the seal spreads open. After pushing it on, it must be tightened again, as described in the following.

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-- Press the : T40433/5  with a gentle rotational movement (approximately 180°) all the way onto the fuel injector -1-.

• Pay attention to the direction of the arrow.

-- Remove the : T40433/5  again, with a rotational movement in the opposite direction.

Continuation for All: 

-- Coat the new O-ring -4- with clean engine oil before installing the fuel injector -2-.

• The combustion chamber seal -1- must not be oiled.

-- Press the fuel injector by hand all the way in the oil and grease free opening for the cylinder head. Make sure the fuel injectors are positioned -arrow- correctly inside the cylinder head.

• The tab -1- and the opening -arrow- must be aligned in the cylinder head.
• The fuel injector must not be difficult to install. Otherwise wait as the combustion chamber seal continues to pull itself together.

-- Install the support ring onto the fuel injector.

-- Install the fuel rail. Refer to FUEL RAIL, REMOVING AND INSTALLING .