LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Audi >> 2021 >> A4 Quattro Premium Plus, 2.0L Eng VIN B >> Repair and Diagnosis (Single Page) >> External Pages >> Different variant/trim >> Section 9 (Cylinder Head, VALVETRAIN (4-Cylinder Direct Injection 2.0L 4V TFSI Engine (Ea 888EVO4))) >> 15 Cylinder Head, VALVETRAIN >> VALVETRAIN >> Valve Stem Seals, Removing And Installing >> Valve Stem Seals, Removing And Installing, Cylinder Head Removed >> Removing

Valve Stem Seals, Removing And Installing, Cylinder Head Removed: Removing

WARNING: This page is about a different variant/trim than selected.

-- Remove the intake manifold. Refer to INTAKE MANIFOLD, REMOVING AND INSTALLING .

-- Insert the : VAS6419  in the : VAS6095A  .

GWWA15-11665Courtesy of AUDI OF AMERICA, LLC

-- Tension the cylinder head on the cylinder head tensioning device, as shown.

-- Connect the cylinder head tensioning device to compressed air.

-- Slide the air cushion with the lever -arrow- under the combustion chamber onto the valve stem seal that will be removed.

-- Let enough compressed air flow into the air cushion until it contacts the valve plate.

-- Check if the opening -arrow- is present.

Fig 1: Identifying Valve Cotter Tool Kit - Guide Plate 19c VAS5161/19C
GWWA15-11800Courtesy of AUDI OF AMERICA, LLC

-- If necessary, rework the : VAS5161/19C  -arrow- until the guide plate contacts the cylinder head and the guide pin -1- is free.

-- Align the guide plate on the cylinder head at the same time pay attention to the markings:

A -  Exhaust Valves

E -  Intake Valves

-- Secure the : VAS5161/19C  using the : VAS5161/12  .

GWWA15-12439Courtesy of AUDI OF AMERICA, LLC

-- Position the : VAS5161/3A  on the valve spring and loosen the stuck valve retainers with a plastic mallet.

-- Install the : VAS5161/6  with the : VAS5161/5  in the guide plate.

Fig 2: Identifying Valve Cotter Tool Kit - Guide Plate 19c VAS5161/19C
GWWA15-11368Courtesy of AUDI OF AMERICA, LLC

-- Push the : VAS5161/8A  into the guide plate.

-- Engage the : VAS5161/2  at the engaging device and press the installation cartridge downward.

-- At the same time, turn the installation cartridge knurled bolt right until points engage in the valve retainers.

-- Move the knurled bolt left and right slightly. This presses the valve retainers apart and captures them in the assembly cartridge.

-- Release the pressure fork.

-- Remove the assembly cartridge.

-- Detach and remove the guide plate.

-- Remove the valve spring and the valve spring retainer.

-- Remove the valve stem seal with the : 3364  .

Fig 3: Identifying Valve Seal Removal Tool 3364
GWWA15-11316Courtesy of AUDI OF AMERICA, LLC