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Home >> Audi >> 2021 >> A4 Quattro Premium Plus, 2.0L Eng VIN B >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> General Servicing >> Air Conditioning (Refrigerant R134A Servicing) (2 Of 2) >> 87 Air Conditioning >> Refrigerant Circuit General Information >> Refrigerant Circuit Components Allocation, High And Low Pressure Sides >> Pressure Relief Valve

Pressure Relief Valve

The pressure relief valve is installed on the A/C compressor or receiver/dryer.

Fig 1: Exploded View Of Pressure Relief Valve With O-Ring / Seal
GWWV87-1456Courtesy of AUDI OF AMERICA, LLC

At a pressure of approximately 38 bar (551 psi) positive pressure, the valve opens and closes again once pressure has dissipated (approximately 30 bar (435 psi)).

Refrigerant does not escape completely.

NOTE:

Depending on the version, a transparent plastic washer -B- may be installed on the pressure relief valve -A-, which breaks off as soon as the valve is activated.

Fig 2: Identifying Transparent Plastic Disc -B- And Pressure Relief Valve -A-
GWWA87-11386Courtesy of AUDI OF AMERICA, LLC

Depending on the pressure relief valve version -A-, an additional cover -C- can be slid onto the pressure relief valve -A-. If the pressure in the refrigerant circuit does rise above the pressure relief valve -A- opening pressure and the pressure relief valve opens, the refrigerant does not escape in one direction, but rather it is distributed through the openings -D- under the cover -C-.

If it is necessary to replace a pressure relief valve -A- pay attention to the tightening specification when installing (depending on the manufacturer of the A/C compressor and the version). On "Denso" (or "Nippondenso"), "Sanden" and "Zexel/Valeo" A/C compressors, an O-ring is installed (tightening specification currently 10 Nm on "Denso" and "Zexel/Valeo" as well as 15 Nm on "Sanden" A/C compressors). On a "Delphi" A/C compressor, for example, a seal is installed (tightening specification is currently 15 Nm).

Replace the seals (seal or O-ring). Refer to the Parts Information.

If the seals (seal or O-ring) that are installed on the pressure relief valve are not available as a replacement part, the removed seals may be used as an exception (check for damage before installing). If the removed seal is damaged or deformed if necessary replace with a commercially available component. Refer to the Parts Information.

After charging the refrigerant circuit, check the installed pressure relief valve for leaks using an electronic leak detector, for example.