Body Flange, Preparing For Installation

Special tools and workshop equipment required 

• Window Cutter :VAG1561 A 
• Window Cutter - Scraper :VAG1561/8 
• Scraper Set :VAS861005 
• Cleaning Solution :D 009 401 04 

• The vehicle must be at room temperature.
• The adhesive bead must be free of dirt and grease.
• Cut the adhesive bead back/evenly just before installing, but do not completely remove.
• Do not prime or use a cleaning solution on the adhesive bead.

-- Cut the rest of the adhesive on the flange using the :VAG1561A  and :VAG1561/8  or using a Scraper from the Scraper Set:VAS861005  so that it is even just before installing, but do not remove it completely.

TIP:

The residue acts as a base for the adhesive to be applied.

• If bonding is not performed immediately after the cutting back the adhesive on the flange, the remaining material must be activated with the Activator for Pre-Coated Door Windows:D 181 802 M1  . Drying time: 10 minutes
• If the body flange was damaged, repaired or replaced, the paint structure must be repaired and if necessary, the corrosion protection measures must be performed. Refer to Audi Paint Handbook. Clean the repaired area with Cleaning Solution :D 009 401 04  and then apply the Glass/Paint Primer :D 009 200 02  . Drying time: 10 minutes