Drive Axle, Disassembling And Assembling, Triple Roller Joint AAR 2600 I And AAR 3300 I: Assembling

-- Slide on the small clamp with the CV boot.

-- Position the CV boot between the -arrows- on the drive axle.

-- Before installing the joint or triple roller star, the splines -arrow A- must be lightly coated with grease used in the joint.

-- Place the triple roller star on the shaft according to the applied mark and drive on all the way.

-- Arrange the special tools as shown.

1. :T10065/1 
2. :T10065/6 
3. :VW401 
4. :VW416B 
5. :VW447H 
6. :VW411 
7. :VW402 

• The :T10065/6  must attach to the bottom of the bead -arrow- in the drive axle.
• The :T10065/6  must not touch the rollers; move the rollers to the side if necessary.

-- Install the circlip with locking ring pliers -1-.

• The circlip must engage audibly, and the triple roller star must lie on the circlip with no gap.

-- Press the drive axle grease from the repair kit into the rear side of the triple roller joint. Refer to Grease Quantity and Type .

-- Lightly grease the roller body.

-- Press the joint over the triple roller star using a plastic mallet in the direction of the -arrow-. Make sure roller body does not tilt during this.

-- Push remaining amount of grease in the CV boot.

-- Make sure the CV boot is seated on the joint correctly.

• The CV boot must fit in the groove and on joint contour.

-- Mount and tighten the clamps on the triple roller joint. Refer to CLAMP ON TRIPLE ROLLER JOINT AND OUTER JOINT, TENSIONING .