Overview - Output Shaft, Vehicles Without Self-Locking Center Differential

Fig 1: Output Shaft, Vehicles Without Self-Locking Center Differential Exploded View

Courtesy of AUDI OF AMERICA, LLC

1. Internal Multi-Point Bolt
   • Replace after removing
   • 300 Nm
2. Inner Race
   • Bearing "H"
   • For output shaft roller bearing
   • Removing. Refer to Figure.
   • Installing. Refer to Figure.
3. Spur Gear Unit Drive Wheel
   • Removing. Refer to Figure.
   • Installing. Refer to Figure.
4. Spacer Sleeve
5. 4th Gear
   • Removing. Refer to Figure.
   • Installing. Refer to Figure.
6. 6th Gear
   • Removing. Refer to Figure.
   • Installing. Refer to Figure.
7. Thrust Washer
   • For 2nd gear assembly
8. 2nd Gear Assembly
9. Needle Bearing
   • For 2nd gear assembly
10. Inner Race/Needle Bearing
    • For 2nd gear assembly
    • Removing. Refer to Figure.
    • Installing. Refer to Figure.
11. Synchronization
    • For the 2nd gear assembly / reverse gear assembly
    • Installation position: the bevel of the locking collar -arrow- points to the 2nd gear assembly
    • Overview. Refer to Overview - Synchronization .
    • Installation position. Refer to Figure.
    • Press out the synchronizer hub. Refer to Figure.
    • Install the synchronizer hub. Refer to Figure.
12. Reverse Gear Assembly
13. Needle Bearing
    • For reverse gear assembly
14. Inner Race/Needle Bearing
    • For reverse gear assembly
    • Removing. Refer to Figure.
    • Installing. Refer to Figure.
15. Thrust Washer
    • For reverse gear assembly
16. Bearing Bracket
    • With reverse gear intermediate sprocket
    • Overview. Refer to OVERVIEW - BEARING BRACKET .
    • Removing. Refer to Figure.
    • Installing. Refer to Figure.
    • Disassembling and Assembling. Refer to BEARING BRACKET, DISASSEMBLING AND ASSEMBLING .
17. Thrust Washer
    • For 1st Gear Assembly
18. 1st Gear Assembly
19. Needle Bearing
    • For 1st Gear Assembly
20. Inner Race/Needle Bearing
    • For 1st Gear Assembly
    • Removing. Refer to Figure.
    • Installing. Refer to Figure.
21. Synchronization
    • For 1st Gear Assembly / 3rd Gear Assembly
    • Overview. Refer to Overview - Synchronization .
    • Installation position. Refer to Figure.
    • Press out the synchronizer hub. Refer to Figure.
    • Install the synchronizer hub. Refer to Figure.
22. 3rd Gear Assembly
23. Needle Bearing
    • For 3rd gear assembly
24. Output Shaft
    • With splines for 5th and 7th gears
    • Removing and Installing. Refer to GEAR SET, DISASSEMBLING AND ASSEMBLING .
    • Disassembling and Assembling. Refer to OUTPUT SHAFT, DISASSEMBLING AND ASSEMBLING .
25. Bearing Inner Race
    • Bearing "F"
    • For output shaft roller sleeve
    • Only for AWD vehicles
    • Removing. Refer to AWD Vehicles .
    • Installing. Refer to AWD Vehicles .
26. Circlip
    • Only for AWD vehicles