Add the UV-Leak Detection Additive to the Refrigerant Circuit Using the A/C Service Station.
-- Fill the UV-leak detection additive and the specified refrigerant quantity in the refrigerant circuit using the A/C service station. Refer to REFRIGERANT CIRCUIT, CHARGING and Technical Data .
The quantity of UV-leak detection additive which is filled on a refrigerant circuit with a refrigerant oil quantity up to 150 cm3 is 3.0 + /- 0.5 ml (cm3 ). If the refrigerant oil capacity in the refrigerant circuit is larger, then more UV leak detection additive must be added accordingly (for example, 5.0 ± 0.5 (cm3 ) for a refrigerant circuit with a refrigerant oil capacity of 250 cm 3 . When filling the UV-leak detection additive using an A/C service station the set quantity in the A/C service station can vary for this reason pay attention to the corresponding Owner's Manual. Refer to A/C service station Owner's Manual.
The actual refrigerant oil quantity in the refrigerant circuit can be found in the vehicle-specific Service Information. Refer to Technical Data .
If UV-leak detection additive was filled already in a refrigerant circuit for an earlier repair, note the following: only add new UV-leak detection additive if the refrigerant oil will be replaced. If only a portion of the refrigerant oil was replaced, only add a proportionate amount of the UV-leak detection additive. For example, if 50 ml of refrigerant oil was replaced in a vehicle with 150 ml, add only 1.0 ml (cm3 ) of UV-leak detection additive.
The leak detection system has the following components:
- Cleaning Solution -3-
- UV Leak Detection Lamp -4-
- Protective Eyewear -5-
- Sticker -6-
- Safety Gloves -8-
Ignore items -1, 2 and 7- in the image.
-- Evacuate the refrigerant circuit according to the procedure and fill with UV-leak detection additive and refrigerant. Refer to REFRIGERANT CIRCUIT, EVACUATING and REFRIGERANT CIRCUIT, CHARGING .
-- Wait until the pressure in the high and low pressure side have equalized.
-- Disconnect and the A/C service station from the refrigerant circuit and turn it off. Refer to A/C SERVICE STATION, SWITCHING OFF AND DISCONNECTING FROM REFRIGERANT CIRCUIT .
-- Apply a label near the service connections stating that UV-leak detection additive was added to the refrigerant circuit.
-- Remove the residual UV-leak detection additive for example with absorbent paper from the service connection and the surrounding area and clean using Leak Detection Kit - Cleaning Solution :VAS6201/3 .
-- Seal the service connection using closure caps.
-- Start the A/C system.
-- Operate the A/C system for at least 60 minutes with the A/C compressor switched on.
-- Check for leaks on the refrigerant circuit using UV lamp. Refer to Check for Leaks on the Refrigerant Circuit Using UV Lamp. .

