Installing the flywheel
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1).
- Use set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Deep stop Screw in tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark screwing depth (A) on the thread cutter (1) from the special tool set 2 285 058 with a commercially available tool (2).
TECHNICAL DATA - SCREW-IN DEPTH SPECIFICATION
| Screw-in depth of thread cutter | |
|---|---|
| Screw-in depth | 18 mm |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from the set of special tools 2 285 058 in arrow direction up to the screw-in depth (2).
TECHNICAL DATA - SCREW-IN DEPTH SPECIFICATION
| Screw-in depth of thread cutter | |
|---|---|
| Screw-in depth | 18 mm |
- Make sure that the thread cutter is (1) not pressed up against the timing chain (3).
NOTE:
TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
- Make sure that the screw-in depth (2) of the screw tap (1) is not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3).
- Note the installation position of the magnet wheel (1).
- Position the magnet wheel (1) on the crankshaft.
- Replace screws (1) to (8).
Parts : Screws
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
- Position the flywheel (A).
- Screw in flywheel bolt (1) to (8) by hand.
- Set flywheel (B) with the special tool 0 494 034 (11 9 261) and screw tight with the special tool 0 494 130 (11 9 264) .
- Tighten the flywheel bolts in the sequence (1) to (8) (note the angle of rotation in the next step).
TIGHTENING TORQUES SPECIFICATION
| Flywheel to crankshaft | ||
|---|---|---|
| M12x1.5 Replace screws. |
Tightening torque Angle of rotation |
45 Nm 45° |
- Apply all flywheel bolts (1) with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260) .
Follow-up work
- Refer to INSTALLING THE AUTOMATIC TRANSMISSION (ALL-WHEEL DRIVE VEHICLE) (GA8HP75HZ) .
- Refer to INSTALLING FRONT PROPELLER SHAFT AT THE FRONT AXLE TRANSMISSION .
- Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED)
- Refer to INSTALLING TRANSMISSION CROSS MEMBER .
- Refer to INSTALLING THE HEAT SHIELDS .
- Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
- Refer to IF INSTALLED: INSTALL THE TORSION STRUT ON THE RIGHT, AND ON THE LEFT WHERE REQUIRED .
- Refer to INSTALL THE REAR AXLE COVER .
- Refer to INSTALL THE CONNECTING SUPPORTS ON THE TUNNEL
- Refer to CONNECTING NEGATIVE BATTERY CABLE .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to INSTALLING THE REAR THRUST FIELD .
- Refer to INSTALL REAR UNDERBODY PROTECTION .