Refitting sump

Additional information is available.

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• Remove fine sealing remains on the sealing surface (1) and the sealing surface on the engine block with the special tool 0495 102 (11 4 470). 
• Clean sealing surface (1) with the brake cleaner.

  Expendable materials 

  Brake cleaner 2.0	500ml, Spray can	83192365214
  	20, Canister	83192365215

  NOTE: RISK OF DAMAGE 
  Damage to the surface. 
  The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage. 

  • Do not use any metal-cutting tools.
  NOTE: TECHNICAL INFORMATION 
  The sealing surfaces must be free from oils, grease and cleaning agents.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Remove coarse sealing remains on the sealing surface (1) and the sealing surface on the engine block with the special tool 0495 102 (11 4 470). 
• Clean sealing surface (1) with the brake cleaner.
  EXPENDABLE MATERIALS DESCRIPTION
  
  

  Brake cleaner 2.0	500ml, Spray can	83192365214
  	20, Canister	83192365215

• Have the special tool 2 469 803  ready.

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: TECHNICAL INFORMATION 
  For additional information see: OVERVIEW OF CONSUMABLES (BMW PARTS CATALOGUE)
• Position the sealing compound (1) on special tool 2 469 803  as shown.

  Parts:  Sealing compound

  Sealing compound 

  Loctite 5970 liquid sealing compound Processing time <10 minutes at room temperature

  50ml, Cartridge

  83190404517

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: TECHNICAL INFORMATION 
  The sealing surfaces must be free from oils, grease and cleaning agents.

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: TECHNICAL INFORMATION 
  The application time of the liquid sealing compound can be at a maximum of 10min.
  Start-up of the assembly is not possible until 25 minutes after the application time.
  Non-observance can lead to leaks in the assembly.
• Apply the sealing compound along the line (1) with a thickness of 2 mm to 2.5 mm.
• Completely encircle the oil return orifice (arrow) with the sealing compound.
• Apply the sealing compound along the inner edge.
  NOTE: TECHNICAL INFORMATION 
  The special tool 11 8 780 is only required when the transmission is removed.
• Position the special tool 0496 120 (11 8 780)  with the transmission bolts (1) so that the oil sump is exactly flush with engine block.
• If necessary, replace fitting sleeves.

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: RISK OF DAMAGE 
  Component damage caused by incorrect screw length. 
  The use of screws with the incorrect screw length can damage the component. 

  • Check for correct screw length.
  • Re-install screws that correspond to the original screw length.

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• Ensure that the correct  screw (2) (M8x40) is used for mounting the oil sump on the transmission.

  The screw (1) (mounting bolt of the starter motor) may never  be used for mounting the oil sump.

• Install oil sump (1) to top front.
• Hand-tighten all oil sump screws but do not tighten completely.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Tighten the screws (1).
  TIGHTENING TORQUES SPECIFICATION
  
  

  Transmission to oil sump (manual gearbox and automatic transmission)
  M8x50	Tightening torque	19 Nm

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• Attach cable.
• Connect connector.
• Tighten down screws (1) and (2).
  TIGHTENING TORQUES SPECIFICATION
  
  

  Oil sump to crankcase
  M8x110	Tightening torque	24 Nm

  Fig 1: Oil Sump Screws Tightening Sequence

  Courtesy of BMW OF NORTH AMERICA, INC.
• Tighten the screws (1) to (7).
  TIGHTENING TORQUES SPECIFICATION
  
  

  Oil sump to crankcase
  M8x30	Tightening torque	24 Nm

  Fig 2: Oil Sump Screws Tightening Sequence

  Courtesy of BMW OF NORTH AMERICA, INC.
• Tighten the screws (1) to (7).
  TIGHTENING TORQUES SPECIFICATION
  
  

  Oil sump to crankcase
  M8x30	Tightening torque	24 Nm

  Fig 3: Oil Sump Screws Tightening Sequence

  Courtesy of BMW OF NORTH AMERICA, INC.
• Tighten the screws (1), (2) and (3).
  TIGHTENING TORQUES SPECIFICATION
  
  

  Oil sump to crankcase
  M8x30	Tightening torque	24 Nm

  Fig 4: Oil Sump Screws Tightening Sequence

  Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up Work 

• Refer to INSTALL THE STARTER MOTOR (ACOUSTIC COVER REMOVED)
• Refer to TIGHTENING THE OIL DRAIN PLUG
• Refer to INSTALLING THE ACOUSTIC COVER FOR THE OIL SUMP .
• Refer to RAISE FRONT AXLE SUPPORT .
• Refer to TIGHTEN THE SCREWS ON THE LEFT AND RIGHT FRONT AXLE SUPPORT .
• Refer to SECURE THE SPRING STRUT ON THE WISHBONE ON THE BOTTOM LEFT AND RIGHT .
• Refer to SECURE THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
• Refer to REMOVING THE MOBILE LIFTING TABLE .
• Refer to IF INSTALLED: CONNECT THE CONNECTOR OF THE ACTIVE STABILIZER
• Refer to FASTEN THE BRAKE HOSE AT THE FRONT LEFT AND RIGHT .
• Refer to SECURING THE ANTI-ROLL BAR LINK ON THE LEFT AND RIGHT TO THE ANTI-ROLL BAR .
• Refer to IF INSTALLED: INSTALL PARKING HEATER MUFFLER (ADDITIONAL WORK AW NO.: 31 11 905) .
• Refer to SECURE THE WIRING HARNESS FOR THE EPS ON THE FRONT AXLE SUPPORT .
• Refer to IF INSTALLED: CONNECT THE VACUUM HOSE OF THE ENGINE MOUNT ON THE FRONT AXLE SUPPORT .
• Refer to TIGHTENING THE OIL FILTER CAP
• Refer to LOWERING THE ENGINE AND REMOVE THE ENGINE BRIDGE
• Refer to INSTALL THE ENGINE SUPPORT ARMS ON THE ENGINE MOUNTS ON THE LEFT AND RIGHT .
• Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
• Refer to INSTALL THE BRACING STRUT ON THE ENGINE MOUNT ON THE LEFT AND RIGHT
• Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
• Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT STIFFENING PLATE .
• Refer to INSTALL THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
• Refer to INSTALL THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
• Refer to INSTALL THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT
• Refer to INSTALL THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT
• Refer to INSTALLING LEFT AND RIGHT BRAKE AIR DUCT .
• Refer to MOUNT THE FRONT LEFT AND RIGHT WHEELS .
• Refer to TOPPING UP THE MOTOR OIL
• Refer to INSTALL THE REAR RIGHT ENGINE COMPARTMENT COVER .
• Refer to INSTALL THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
• Refer to INSTALLING THE COVER ON THE LEFT AND RIGHT IN THE TOP ENGINE COMPARTMENT
• Refer to TAKE BONNET OUT OF THE SERVICE POSITION .
• Refer to INSTALL ACOUSTIC COVER .
• Refer to CONNECTING NEGATIVE BATTERY CABLE .
• Refer to RESETTING THE TIRE PRESSURE MONITOR .
• Refer to CHECK ENGINE OIL LEVEL .