Install intake camshaft
- Check the fitting sleeves (1)
for correct seating and damage and replace if necessary.
- Coat all bearing positions (1)
with fresh motor oil.
- Clean all bearing positions of the intake camshaft bearing cap (E1)
, (E2)
, (E3)
, (E4)
and (E)
and coat with motor oil.
- Clean all the bearing positions (arrows) of the intake camshaft (1)
and coat with motor oil.
- Before installing the intake camshaft, check the correct seat of the roller cam follower (1) .
- Coat the roller cam follower (1)
with fresh motor oil.
- Insert the intake camshaft (1)
into the cylinder head in such a way that the mark (2)
points up.NOTE: TECHNICAL INFORMATION
The camshaft bearing caps must not be mixed up. The camshaft bearing caps must be installed in the installation position from which they were removed. - Position the intake camshaft bearing cap on the cylinder head.
NOTE:
The intake camshaft bearing caps are legibly labeled from the intake side with E1, E2, E3, E4 and E.
NOTE:
Intake camshaft bearing cap E is a thrust bearing.
- Check the tensile strength of the screws for the bearing cap.
The illustration shows the screw with a tensile strength of 8.8 .
- Check the tensile strength of the screws for the bearing cap.
The illustration shows the screw with a tensile strength of 10.9 .
NOTE: TECHNICAL INFORMATION
The camshaft is under tension due to the valve springs. Tighten or loosen each screw on the camshaft bearing caps in the prescribed sequence only by half a turn. Repeat procedure. - Press down the intake camshaft bearing cap and step-wise apply the screws in the order (1) to (10) until hand-tight.
- Join the screws in sequence (1) to (10) in half turns .
- Observe the joining torque.
- Tighten all screws in the sequence from (1) to (10) .
TIGHTENING TORQUES SPECIFICATION
| Intake camshaft to cylinder head | ||
|---|---|---|
| M6 Tensile strength of screw 8.8 |
Joining torque | 9.6 Nm |
| Tightening torque | 9.6 Nm | |
| M6 Tensile strength of screw 10.9 |
Joining torque | 11.8 Nm |
| Tightening torque | 11.8 Nm | |
Follow-up work
- Refer to CHECKING INSTALLATION POSITION OF ROLLER CAM FOLLOWERS .
- Refer to ADJUSTING THE CAMSHAFTS WITH THE SPECIAL TOOL .
- Refer to INSTALLING THE INTAKE ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to RELEASING VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to PRE-TENSIONING THE TIMING CHAIN WITH THE SPECIAL TOOL .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS .
- Refer to INSTALLING CHAIN TENSIONER .
- Refer to CHECKING THE TIMINGS OF THE CAMSHAFT .
- Refer to CHECKING THE INTERMEDIATE LEVER CLASSIFICATION .
- Refer to INSTALLING ALL INTERMEDIATE LEVERS .
- Refer to INSTALLING ALL GATES .
- Refer to INSTALLING TORSION SPRINGS .
- Refer to INSTALLING INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to INSTALLING THE HEAT SHIELD ON THE CYLINDER HEAD .
- Refer to INSTALLING THE HOLDER OF THE POSITIVE BATTERY CABLE .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING THE RAIL WITH INJECTORS .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING IGNITION COIL .
- Refer to INSTALLING THE CYLINDER HEAD COVER ACOUSTIC COVER .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT .
- Refer to INSTALLING RESONATOR .
- Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to CONNECTING NEGATIVE BATTERY CABLE .
- Refer to VENTING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to INSTALLING CENTER BULKHEAD LOWER PART .
- Refer to INSTALLING THE SEALING FRAME ON LEFT AND RIGHT .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to INSTALLING REAR UNDERBODY PROTECTION .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .









