Installing the flywheel
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1).
- Use the set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Depth Insertion tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark insertion depth (A) on thread cutter (1) from set of special tools 2 285 058 with a standard tool (2).
TECHNICAL DATA - SCREW-IN DEPTH SPECIFICATION
| Screw-in depth of thread cutter | |
| Screw-in depth | 18 mm |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from set of special tools 2 285 058 in direction of arrow up to insertion depth (2).
TECHNICAL DATA - SCREW-IN DEPTH SPECIFICATION
| Screw-in depth of thread cutter | |
| Screw-in depth | 18 mm |
- Make sure that the thread cutter does (1) not rest on the timing chain (3).
NOTE:
TECHNICAL INFORMATION
Carefully handle the timing chain, to protect the timing chain and timing chain drive against damage.
Carefully handle the timing chain, to protect the timing chain and timing chain drive against damage.
- Do not exceed insertion depth (2) of screw tap (1).
The thread cutter (1) may not rest on the timing chain (3).
- Note the installation position of the magnet wheel (1).
- Position the magnet wheel (1) on the crankshaft.
- Replace screws (1) to (8).
Parts : Screws
- Position flywheel (B).
- Screw in flywheel bolt (1) to (8) by hand.
- Fix the flywheel (B) with the special tool 0 494 034 (11 9 261) and screw tightly using the special tool 0 494 130 (11 9 264) .
- Make sure the tightening sequence starts at dowel pin (A).
- Tighten the flywheel bolts in the order (1) to (8) (note the angle of rotation in next step).
TIGHTENING TORQUES SPECIFICATION
| Flywheel to crankshaft | ||
| M12x1.5 Replace screws. |
Tightening torque Angle of rotation |
45 Nm 45° |
- Tighten all flywheel bolts (1) at an rotation angle of 45° using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260) .
Follow-up Work
- Refer to INSTALL AUTOMATIC TRANSMISSION (ALL-WHEEL DRIVE VEHICLE) (GA8HP50Z) .
- Refer to SECURING PROPELLER SHAFT (PARTIALLY REMOVED)
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE OIL SUMP .
- Refer to INSTALL THE RETAINING PLATES .
- Refer to INSTALLING THE HEAT SHIELD .
- Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
- Refer to INSTALL THE CONNECTING SUPPORTS ON THE TUNNEL .
- Refer to IF INSTALLED: INSTALL THE TORSION STRUT ON THE RIGHT AND ON THE LEFT AS NEEDED .
- Refer to INSTALL THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT .
- Refer to INSTALL RESONATOR .
- Refer to INSTALL ACOUSTIC COVER .
- Refer to CONNECTING ALL BATTERY EARTH LEADS .
- Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT STIFFENING PLATE .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .