Install engine

Further information is available.

WARNING: Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly.
Danger! Immobilization period-threatening injuries!

Observe safety instructions on raising the vehicle using a vehicle hoist.
For additional information see: 00... RAISE THE VEHICLE USING A VEHICLE LIFT .

WARNING: Car may slip off the vehicle hoist if the weight is distributed unevenly.
Danger! Immobilization period-threatening injuries!

Ensure there is a specific weight compensation on the car.

CAUTION: Heavy component.
Heavy components can lead to injury or damage.

Remove and install heavy components with the aid of another person/other persons.

Insert and install the engine with the special tool 2 220 718 (2).
Lower the engine with the special tool 2 220 718 (2).
Feed out the special tool 0 490 567 (11 0 020) at the special tool 2 220 718 (2).
Guide out special tool 0 490 567 (11 0 020) on engine mounting bracket (1).
Guide out special tool 0 490 567 (11 0 020) on special tool 2 459 012.

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Keep all the standard tools ready.

Number	Description
1	Standard torque wrench
2	Swivelling extension
3	External Torx E14

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Position suitable tool (1).

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Tighten bolt (1) of the left engine mount using a standard tool (2) sideways.

TIGHTENING TORQUES SPECIFICATION

Engine mount to engine support bracket

M12

tightening torque
100 Nm

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Tighten the bolt (1) of the right engine mount using a standard tool from the top.

TIGHTENING TORQUES SPECIFICATION

Engine mount to engine support bracket

M12

tightening torque
100 Nm

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Connect and lock the transmission oil lines (1) and (2).
Ensure that transmission oil lines (1) and (2) engage audibly.

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Tighten the bolts (1) on the front subframe (2).

TIGHTENING TORQUES SPECIFICATION

Holder for transmission oil lines to front subframe

tightening torque
12 Nm

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Guide in and position manifold support (2).

Tighten down screw (1).

TIGHTENING TORQUES SPECIFICATION

Manifold bracket to crankcase

M6x16

tightening torque
8 Nm

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Connect the vacuum hose (1) with the vacuum line (2) in arrow direction.

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Insert and position the positive battery cable (2).

Tighten nut (1).

TIGHTENING TORQUES SPECIFICATION

Positive battery cable

Positive pole screw

tightening torque
15 Nm

Secure positive battery cable (2) at the clamp (3).

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Thread in cover (2) downwards in arrow direction.
The cover (2) must engage audibly in the detents (1).

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Connect tank went line (4) and lock.
The tank vent line (4) must engage audibly.
Connect and lock fuel simply line (3).
The lock (2) must engage audibly.
Feed In and install the clamp (1).

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Connect the vacuum line (1) and lock.
The vacuum line (1) must audibly engage.

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Connect and lock the coolant lines (1).
The coolant lines (1) must engage audibly.

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Replace O-rings.
Parts: O-rings.
Feed in pressure line (2) between the air conditioning condenser and the air conditioning compressor and fix it to the air conditioning condenser.

Tighten down screw (1).

TIGHTENING TORQUES SPECIFICATION

Refrigerant lines to air conditioning condenser/connecting piece

Tightening torque
13 Nm

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Replace O-rings.
Parts: O-rings.
Feed in and install the refrigerant line (4).

Tighten down screw (3).

TIGHTENING TORQUES SPECIFICATION

Refrigerant line on air conditioning compressor

tightening torque
19 Nm

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Feed in and install the refrigerant line (2).

Tighten down screw (1).

TIGHTENING TORQUES SPECIFICATION

Refrigerant line on air conditioning compressor

tightening torque
19 Nm

Replace screws (2) and (3).
Parts: screws.
Position high-voltage cable (5) and connect and lock the connector (4).

Tighten down screw (3).

TIGHTENING TORQUES SPECIFICATION

Holder for oil filter housing

Torx screw M6x16
Replace screw.

tightening torque
4.0 Nm

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Tighten down screw (2).

TIGHTENING TORQUES SPECIFICATION

Holder for air conditioning compressor

Hexagon screw
M6x16
Replace screw.

tightening torque
8 Nm

Insert the coolant hose (1) in the holder (arrow) and close the holder (arrow).
Connect and lock the coolant lines (1), (2) and (3).
Coolant lines (1), (2) and (3) must engage audibly.

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Connect and lock coolant line (1).
The coolant line (1) must audibly engage.

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Install holder (2).
Insert the coolant hoses (1) In the holder (2).

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Connect and lock coolant lines (1) and (2).
The coolant lines (1) and (2) must audibly engage.

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Feed in coolant line (1) and position.
The coolant line (1) must engage audibly.

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Insert the coolant line (5) and install it.
The lock (3) must engage audibly.
Insert and install the coolant fine (5) in the damp (4).
Lock clamp (4).
Connect and lock coolant line (2).
The lock (1) must engage audibly.

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Follow-up work:

Refer to REMOVING SPECIAL TOOL FROM THE CYLINDER HEAD .
Refer to INSTALLING THE INTAKE PLENUM (2018-2020) or INSTALLING THE INTAKE PLENUM (2021-2022) .
Refer to INSTALLING THE TANK VENT VALVE (2018-2020) or INSTALLING THE TANK VENT VALVE (2021-2022) .
Refer to INSTALLING CONTROL UNIT BRACKET (2018-2020) or INSTALLING CONTROL UNIT BRACKET (2021-2022) .
Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) (2018-2020) or INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) (2021-2022) .
Refer to INSTALLING THE DME CONTROL UNIT (2018-2020) or INSTALLING THE DME CONTROL UNIT (2021-2022) .
Refer to INSTALLING FUEL DELIVERY LINE (2018-2020) or INSTALLING FUEL DELIVERY LINE (2021-2022) .
Refer to INSTALLING THE IGNITION COILS (2018-2020) or INSTALLING ALL IGNITION COILS (2021-2022) .
Refer to CONNECTING THE COOLANT LINES FOR THE HIGH-TEMPERATURE COOLANT CIRCUIT .
Refer to CONNECTING THE COOLANT LINE OF LOW-TEMPERATURE COOLANT CIRCUIT .
Refer to REMOVING THE DRIVE BELT FOR COOLANT PUMP (2018-2020) or REMOVING THE DRIVE BELT FOR COOLANT PUMP (2021-2022) .
Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT (2018-2020) or INSTALLING THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT (2021-2022) .
Refer to INSTALLING AUTOMATIC TRANSMISSION (GA8HP75HZ) .
Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED)
Refer to INSTALLING TRANSMISSION CROSS MEMBER .
Refer to INSTALLING THE HEAT SHIELDS .
Refer to INSTALLING CATALYTIC CONVERTER (2018-2020) or INSTALLING CATALYTIC CONVERTER (2021-2022) .
Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
Refer to IF INSTALLED: INSTALLING THE TORSION STRUT ON THE RIGHT, AND ON THE LEFT WHERE REQUIRED .
Refer to INSTALLING THE REAR AXLE COVER .
Refer to INSTALLING LAMBDA OXYGEN SENSOR (2018-2020) or INSTALLING LAMBDA OXYGEN SENSOR (2021-2022) .
Refer to INSTALLING CLEAN AIR PIPE (2018-2020) or INSTALLING CLEAN AIR PIPE (2021-2022) ..
Refer to INSTALLING CHARGE AIR LINE (2018-2020) or INSTALLING CHARGE AIR LINE (2021-2022) .
Refer to INSTALLING RESONATOR .
Refer to INSTALLING CENTER BULKHEAD LOWER PART
Refer to INSTALLING LEFT SEALING FRAME .
Refer to INSTALLING ACOUSTIC COVER AT REAR
Refer to FASTENING HIGH-VOLTAGE CABLES ON THE ELECTRICAL MACHINE ELECTRONICS .
Refer to INSTALLING THE CENTER COWL UPPER PART
Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
Refer to INSTALLING WINDSHIELD PANEL COVER .
Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
Refer to EVACUATE AND CHARGE CONDITIONING .
Refer to CONNECTING ALL BATTERY GROUND LEADS .
Refer to FILLING AND VENTING THE COOLANT CIRCUIT .
Refer to FILLING AND VENTING THE LOW-TEMPERATURE COOLANT CIRCUIT .
Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
Refer to CHECK ENGINE OIL LEVEL .
Refer to INSTALLING BOTH FRONT-END STRUTS
Refer to INSTALLING THE COVER ON THE LEFT AND RIGHT IN THE ENGINE COMPARTMENT AT THE TOP
Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
Refer to INSTALLING THE REAR THRUST FIELD .
Refer to INSTALLING REAR UNDERBODY PROTECTION .
Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
Refer to INSTALLING THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD (STIFFENING PLATE) .
Refer to INSTALLING THE ACOUSTIC COVER (2018-2020) or INSTALLING THE ACOUSTIC COVER (2021-2022) .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .