Replace cylinder head gasket
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage.
- Do not use any metal-cutting tools.
- Remove oil and dirt residue from the blind holes (1).
- Check the fitting sleeves (1) for secure fit and damage.
- Identify the cylinder head gasket (1) using the part number.NOTE: If the cylinder head is reworked, an additional seal that is 0.3 mm thicker is available for the service.
- Replace cylinder head gasket (1).
Parts: Cylinder head gasket
Follow-up Work
- Refer to INSTALLING THE CYLINDER HEAD .
- Refer to BLOCKING THE CAMSHAFTS
- Refer to INSTALLING THE INTAKE ADJUSTER .
- Refer to INSTALL VANOS CENTRAL VALVE OF THE INTAKE SIDE .
- Refer to INSTALL EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALL VANOS CENTRAL VALVE OF THE EXHAUST SIDE .
- Refer to PRELOAD TIMING CHAIN .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS
- Refer to CHECKING CAMSHAFT TIMING .
- Refer to INSTALLING THE THERMOSTAT ON THE TRANSMISSION OIL LINES .
- Refer to SECURING THE OIL SUMP ACOUSTIC COVER .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARE THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING THE RAIL
- Refer to INSTALL HIGH PRESSURE PUMP .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALL CONTROL UNIT BRACKET .
- Refer to INSTALL THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALL THE COOLANT FEED LINE FOR THE EXHAUST TURBOCHARGER (COOLANT RETURN LINE REMOVED)
- Refer to ATTACH THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING OIL FEED LINE FOR EXHAUST TURBOCHARGER (ENGINE ENCAPSULATION REMOVED)
- Refer to INSTALL THE COOLANT RETURN LINE FOR THE EXHAUST TURBOCHARGER (AUXILIARY COOLANT PUMP REMOVED)
- Refer to INSTALL FRONT ENGINE ENCAPSULATION .
- Refer to INSTALLING AUXILIARY COOLANT PUMP FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALL THE ACOUSTIC COVER FOR THE ENGINE AT THE FRONT .
- Refer to CONNECT THE COOLANT LINE OF LOW-TEMPERATURE COOLANT CIRCUIT
- Refer to CONNECT THE COOLANT LINE OF HIGH-TEMPERATURE COOLANT CIRCUIT
- Refer to INSTALL CATALYTIC CONVERTER .
- Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
- Refer to INSTALL THE REAR AXLE COVER .
- Refer to IF INSTALLED: INSTALL THE TORSION STRUT ON THE RIGHT AND ON THE LEFT AS NEEDED .
- Refer to INSTALL THE CONNECTING SUPPORTS ON THE TUNNEL
- Refer to INSTALLING THE MONITORING OXYGEN SENSOR .
- Refer to INSTALL FRONT OXYGEN SENSOR .
- Refer to INSTALLING THE HEAT SHIELD ON THE EXHAUST MANIFOLD .
- Refer to INSTALL THE CYLINDER HEAD COVER ACOUSTIC COVER
- Refer to INSTALL CHARGE AIR LINE
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALL RESONATOR .
- Refer to INSTALLING CENTER BULKHEAD LOWER SECTION
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to FASTENING HIGH-VOLTAGE CABLES ON THE ELECTRICAL MACHINE ELECTRONICS .
- Refer to INSTALLING LEFT SEALING FRAME
- Refer to INSTALLING RIGHT SEALING FRAME
- Refer to INSTALLING THE CENTER BULKHEAD UPPER PART
- Refer to INSTALL BOTH TENSION STRUTS FROM SPRING STRUT DOME
- Refer to INSTALLING COWL PANEL COVER .
- Refer to INSTALL LEFT AND RIGHT WIPER ARM .
- Refer to INSTALL THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALL THE SEAL FOR THE BONNET .
- Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLER DEVICE
- Refer to FILL THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLER DEVICE
- Refer to TOPPING UP THE MOTOR OIL
- Refer to CONNECT DIAGNOSIS SYSTEM; IF NECESSARY ENCODE AND PROGRAM I LEVEL .
- Refer to BLEEDING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to BLEED THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION .
- Refer to CHECK ENGINE OIL LEVEL .
- Refer to INSTALL ACOUSTIC COVER .
- Refer to INSTALLING THE REAR STIFFENING PLATE .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT STIFFENING PLATE .
- Refer to INSTALL THE FRONT UNDERBODY PROTECTION OR FRONT THRUST FIELD .
- Refer to TAKE BONNET OUT OF THE SERVICE POSITION .


