General Orphan Data (3 Of 3)
- Carrying out a system check of the telematics control module emergency battery
- Check the functions of the outside rearview mirror
- Check the cover on the windshield
- Checking installation position of roller cam followers
- Check the gap dimension of the hood
- Connecting connector to the rain-light-solar-condensation sensor
- Cut into the carpet at the left
- Cutting the right carpet
- Detach the top left and right wishbone from the swivel bearing
- Detaching belt pulley
- Detaching coolant hoses from the front axle support
- Detaching the cable of the wheel RPM sensor on the left and right
- Detaching the wiring harness of the EPS from the front axle support
- Disconnect the positive battery cable of the 48-V battery
- Drain the coolant from the low-temperature cooling system
- Draining the motor oil
- Draw off and dispose of contaminated refrigerant R1234yf
- Suction the air conditioning
- DSC unit start-up/driving dynamics sensor adjustment/control unit programming
- Fastening the banjo bolt for the coolant feed line on the exhaust turbocharger of cylinders 1 through 4
- Fastening the banjo bolt for the coolant return line on the exhaust turbocharger of cylinders 1 through 4
- Secure the refrigerant line to the connecting piece
- Fastening the charge air line
- Fastening the prop shaft (partially removed)
- Fastening the wishbone to the top of the swivel bearing
- Fill the high-temperature cooling system with the vacuum filling equipment
- Filling the low-temperature cooling system with the vacuum filling equipment
- Fill/inflate tire
- Fitting the seat cover with the cushion for the front seat
- Folding back right carpet
- Fold back the carpet on the left
- For replacement (bevel gears or servomotor): Carry out the "Delete wear data" service function
- Grease the wheel hub
- If installed: Connect the connector of the active stabilizer
- If installed: Disconnect the plug connections of the active stabilizer
- If installed: Removing shift paddle for automatic transmission
- If installed: Secure active stabilizer (additional work for ARS)
- In equipment specification with rear-compartment display: Cut out backrest cover
- For equipment with external radiator or stationary heating system: Install bumper cover, front
- For equipment with external radiator or stationary heating system: Remove front bumper cover
- Initializing the glass slide/tilt sunroof
- Initializing seat
- Initialize component protection
- Insert trim for auxiliary brake light
- Install bearing bracket
- Install both actuators (engine removed)
- Install both guide sleeves for the front head restraint
- Install both tail lights on the side panel
- Install both tension struts from shock tower
- Installing the center rear seat backrest
- Install door sill cover strip, front right
- Install front axle differential
- Install injectors
- Installing inner cover on front seat
- Install tension strut on shock tower
- Install the acoustic cover of the oil pan (engine removed)
- Install the reinforcement strut on the engine mount on the left and right
- Installing the coolant return line for the exhaust turbocharger (auxiliary coolant pump is removed)
- Install the cylinder head cover (engine removed)
- Installing the engine on the assembly jig
- Install the decorative strip on the right dashboard
- Installing fog light support
- Install the front door window glass (module bracket removed)
- Install the front holder for the intake plenum
- Install the front top cross connection with the reinforcement strut
- Installing the guide sleeve for the rear head restraint
- Installing the heat shield on the cylinder head
- Install the shelf in the trunk on the left
- Install the retainer of the anti-roll bar
- Install the footwell trim panel on the right
- Installing the starter motor (acoustic cover removed)
- Installing the support for the outer cover on the front seat
- Installing all holders for the grab handles
- Securing banjo bolt of coolant return line on exhaust turbocharger for cylinders 5 to 8
- Install both trims on the tail light
- Install the coolant feed line for the exhaust turbocharger (coolant return line removed)
- Installing the front seat rail cover
- Installing front section of the front wheel arch cover (partially removed)
- Installing the LED modules for the rear door trim panel
- Installing the oil feed line for the exhaust turbocharger (engine encapsulation removed)
- Installing the rear seat and the rear seat backrest (not for the SA465 pass-through system)
- Installing the acoustic cover for the oil pan
- Installing the actuator on the right hood hinge
- Installing the center cowl upper part
- Installing the complete exhaust system
- Installing the cover on the left and right in the engine compartment at the top
- Installing door lock and outside door handle support of driver's door
- Installing the badge
- Install the engine bridge
- Installing the engine on the assembly stand
- Installing the flywheel
- Installing the holder on left or right
- Installing the heat shields
- Installing the left and right catalytic converters
- Installing the left and right heat shield
- Installing the oil deflector
- Installing the oil volume reservoir (GA8HP50Z, GA8HP51Z, GA8HP75Z, GA8HP76Z, GA8HP95Z)
- Installing the output shaft on left and right
- Install the rear brake disc
- Install module carrier on the rear door (side window glass removed)
- Installing the service opening in sound insulation on top of engine
- Installing counter supports for the sun visor on left and right
- Installing the tank covers
- Installing the thermostat on the transmission oil lines
- Installing the trim on the tail light
- Install rear underbody protection
- Installing the ventilation grille in the rear (air conditioning system with 4-zone control)
- Lowering the special tool and putting it away
- Attaching the camber control arm and trailing arm to the wheel carrier
- Securing the control link to the wheel carrier
- Partially Install the left tension spring for the trunk lid
- Partially install the cover on the window frame
- Partially removing the front section of the right front wheel arch cover
- Partially install the B-pillar trim panels at the top left and right
- Partially loosening the prop shaft
- Partially removing the cover on the window frame
- Partially removing the left tension spring for the trunk lid
- Remove the top left and right B-pillar trim panels partially
- Detaching auxiliary coolant pump (version with stationary heating system)
- Release the retainer of the anti-roll bar
- Releasing the center console trim from the center console
- Releasing the charge air line
- Releasing the left charge air line from the exhaust turbocharger
- Releasing the refrigerant line from the connecting piece
- Releasing the control link from the wheel carrier
- Releasing wheel speed sensor from the wheel carrier
- Remove both actuators (engine removed)
- Removing both C-pillar trim panels
- Remove both tension struts from shock tower
- Remove charge air line
- Remove engine from assembly stand
- Remove oil pan
- Removing the rear axle support
- Remove rear center armrest
- Remove the cover of the engine compartment at the rear left
- Remove the cover of the rear right engine compartment
- Remove the cover of the steering assembly on the left and right
- Remove the left and right hood lock
- Remove the decorative strip on the right dashboard
- Remove fog lamp holders
- Remove the front door window glass (module bracket removed)
- Removing the guide sleeve for the rear head restraint
- Remove the heat shield at the cylinder head
- Remove the left and right front-end strut
- Removing module carrier on the rear door (side window glass removed)
- Remove the shelf on the left side in the trunk
- Remove the retaining plates
- Remove the right engine mount reinforcement strut
- Remove the seat cover with the cushion for the front seat
- Remove the starter motor (acoustic cover removed)
- Remove the throttle body (charge air line removed)
- Remove the top front cross connection with the reinforcement strut
- Remove the underbody planking of the transmission on the side
- Remove trim for auxiliary brake light
- Removing all ignition coils
- Remove both guide sleeves for the front head restraint
- Removing both track end rods
- Remove cable duct at the center console
- Removing the front seat rail covers
- Removing the front trim of the front seat
- Removing the rear seat and the rear seat backrest (not for the SA465 pass-through system)
- Removing the actuator from the hood hinge on the right
- Remove the rear seat backrest at the center
- Removing the center bulkhead lower part
- Removing the cushion for the thigh support of the front seat
- Removing the engine from assembly jig
- Partially removing the front section of the front wheel arch cover
- Removing the left and right sun visor
- Removing the top swivel bearing attachment
- Removing both trims on the tail light
- Removing the trim on the tail light
- Replacing the radial shaft seal for the drive flange on the left and right
- Replacement: Commissioning (initialization) of the electromechanical steering
- Fastening the banjo bolt for the coolant feed line on the exhaust turbocharger of cylinders 5 through 8
- Fastening the right and left output shafts on the rear axle differential
- Fastening the center console trim on the center console
- Fasten the output shaft on the wheel bearing
- Aligning spring strut and spring strut support bearing to each other (AWD)
- Relieving tension on coil spring (AWD)
- Securing the right and left output shafts on the wheel bearing
- Securing the spring strut holder on the wishbone
- Mounting the wheel speed sensor to the wheel carrier
- Bracing the rear axle carrier
- Tighten the bolts on the front axle support
- Tightening the oil drain plug
- Topping up the motor oil
- Transferring service history
- Turning the engine on the vibration damper
- Unscrew the bolts on the front axle support
- Version with eccentric shaft servomotor: Teaching in the end stops with the diagnostic system
- Connect the coolant line of high-temperature coolant circuit
- Cover/clean the connectors and plug connections
- Disassembling all special tools
- Install the wheel arch cover on the front left and bottom right
- Install torsion strut
- Installing auxiliary coolant pump for the exhaust turbocharger
- Installing both front-end struts
- Installing both tie rod ends
- Installing center bulkhead lower part
- Installing cover for the left DME control unit
- Installing cover for the right DME control unit
- Installing Lambda oxygen sensor
- Installing left sealing frame
- Installing right sealing frame
- Installing starter motor
- Installing the anti-roll bar on the front axle support
- Moving the steering wheel to the straight-ahead position (center position)
- Notes on mounting tires
- Observe the notes on mounting RSCs
- Optimizing the tire bead fit
- Partially removing the front wheel speed sensor
- Partly loosening the wiring harness from the cylinder head cover on the left
- Perform EoS test
- Position plan
- Position the upper oil pan with SWZ
- Prepare for the installation of the clean air pipe
- Prepare for the installation of the high pressure pump
- Preparing the thermostat for installation
- Prepare the tires for disassembly
- Prepare the wheel for balance
- Preparing the position plan
- Preparing the tires for disassembly
- Release the anti-roll bar from the front axle support
- Release the anti-roll bar on the front axle support
- Removing the cylinder head
- Removing the cylinder head cover (engine removed)
- Removing the external radiator
- Removing the heat shields
- Removing the holder
- Removing the lambda oxygen sensor
- Removing the oil deflector
- Removing the radiator, top
- Removing the safety box with holder
- Removing the sealing frame on left and right